1. Material factors:
Material particle size: Different crushers have specific requirements for the particle size of materials that can be processed. Material particle sizes that are too large or too small may affect the output of the crusher. Therefore, before feeding materials, it should be ensured that the feed particle size meets the production requirements.
Material hardness: Crusher can usually handle stones with hardness level seven and below. If the material hardness is too high, key components such as the plate hammer of the equipment may accelerate wear, resulting in a decrease in output.
Material humidity: Overly wet materials can easily stick to the inside of the machine, causing blockage of the machine, affecting crushing efficiency and thus reducing output.
2. Equipment factors:
Equipment quality: There are many crusher manufacturers on the market, and the quality of equipment varies. Choosing poor quality equipment may directly affect its crushing capacity and output.
Equipment wear: After the crusher is used for a long time, its internal components (such as crushing chamber, plate hammer, etc.) may wear out, resulting in reduced crushing efficiency.
Improper equipment maintenance: Lack of regular inspection and maintenance may lead to frequent equipment failures, which in turn affects the normal progress of crushing operations.
3.Operational factors:
Irregular operation: Improper operation by operators when handling materials of different particle sizes and hardness may cause equipment overload or unstable operation, thus affecting output.
Uneven feeding: During the feeding process, if the material distribution is uneven, it may cause the crusher's working load to be unstable and reduce its crushing efficiency.
4. Other factors:
Raw material quality issues: If the raw materials contain a large amount of impurities or the moisture content is too high, it will affect the crushing efficiency and output of the crusher.
External environmental factors: such as unstable power supply, high ambient temperature, etc., may also have a certain impact on the normal operation and output of the crusher.
The reasons for the decline in stone crusher output are multifaceted and require comprehensive consideration and analysis from multiple perspectives such as materials, equipment, operations, and external environment. In order to increase the output of the crusher, corresponding measures should be taken according to specific reasons, such as optimizing the material handling process, improving equipment quality, strengthening equipment maintenance, standardizing operations, etc.